Braided Shielding Materials
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7-Wire 0.098 AC (Annealed Copper Wire,Parallel) Cross-sectional area:0.053mm² Weight per meter:0.469g/m Density:8.9g/cm³ | · Weight per meter of the conductor is reduced by 60% · Cost per meter of the conductor is reduced by 55.75% · Corresponding reduction in the amount of insulation material used | 4-Wire 0.130 TCCA (Tinned Copper Clad Aluminum Wire,Parallel) Cross-sectional area:0.053mm² Weight per meter:0.193g/m Density:3.7g/cm³ |
Conductors for Radar and Rear-View Camera Wiring Harnesses
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7/0.320 AC (Annealed Copper Wire,Stranded) Cross-sectional area:0.563mm² Weight per meter:5.000g/m Density:8.9g/cm³ | · Weight per meter of the conductor is reduced by 76.6% · Cost per meter of the conductor is reduced by 76.23% · Corresponding reduction in the amount of insulation material used is noticeable | 7/0.160 CCSW (Copper Clad Steel Wire,Stranded) Cross-sectional area:0.141mm² Weight per meter:1.170g/m Density:8.3g/cm³ |
Conductors for Automotive Ethernet Wiring Harness
When comparing 0.13mm² conductors with 0.35mm² and 0.5mm² conductors, the electrical conductivity does not differ significantly if pure copper is used. However, due to the reduced amount of copper wire, the mechanical properties weaken considerably. This creates major challenges in the manufacturing process, increasing the risk of wire breakage and unreliable connections during terminal crimping and ultrasonic welding. These factors significantly raise the defect rate of the final product. To enhance the mechanical performance of 0.13mm² conductors, the addition of Sn (tin), Mg (magnesium), and Ag (silver) is necessary.
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7/0.254 AC (Annealed Copper Wire,Stranded) ross-sectional area:0.350mm² Weight per meter:3.153g/m Density:8.9g/cm³ | · Conductor weight per meter reduced by 63.2% · Conductor cost per meter reduced by 47.68% · Corresponding reduction in insulation material usage | 7/0.154 CuSn (Copper Tin Alloy Wire,Stranded) Cross-sectional area:0.130mm² Weight per meter:1.159g/m Density:8.9g/cm³ |
Conductors for TR Data Cables
- Specialized equipment reduces stranding stress, ensuring stable performance.
- The copper-clad steel core improves tensile strength and resistance to breakage.
- Excellent corrosion resistance and strong mechanical properties provide a reliable alternative to pure copper while reducing overall material density by 6.5%.
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7/0.27 AC (Annealed Copper Wire,Stranded) Cross-sectional Area:0.4mm² Weight per Meter:3.60g/m | · Conductor weight per meter reduced by 52.8% · Conductor cost per meter reduced by 50.7% · Corresponding reduction in insulation material usage | 1/0.250 CCSW +8/0.150 AC (Copper Clad Steel Wire + Annealed Copper Wire) Cross-sectional area:0.190 mm² Weight per meter:1.70 g/m |